PTFE Insulated High Temperature Wire

Product Overview

PTFE insulated high temperature wire is designed for industrial applications requiring reliable electrical performance under extreme temperatures up to 260°C. With excellent chemical resistance, low dielectric loss, and long-term thermal stability, this wire is widely used in industrial heating equipment, instrumentation systems, aerospace applications, and high-temperature control environments where conventional cables cannot operate reliably.

CableApex supplies PTFE high temperature wire engineered for continuous operation in demanding conditions. Conductor structure, voltage rating, and insulation thickness can be customized to meet specific project and application requirements.

Key Features

• Continuous operating temperature capability up to +260°C

• Excellent resistance to chemicals, oils, and solvents

• Low dielectric loss and high electrical insulation performance

• Smooth PTFE surface for easy routing and reduced friction

• Available in solid and fine-stranded conductor constructions

• Suitable for both fixed installation and flexible routing applications

Conductor & Construction

Conductor Material
High-purity copper (tinned or bare) to ensure low electrical resistance and stable current-carrying performance.

Conductor Options

• Solid conductor for fixed installation and stable routing

• Fine-stranded conductor for improved flexibility and vibration resistance

Insulation
PTFE (Polytetrafluoroethylene), providing outstanding thermal stability and long-term chemical resistance.

Optional Jacket
When additional mechanical or environmental protection is required, optional outer jackets such as silicone rubber, fiberglass braid, or other high-temperature polymer materials can be specified.

Technical Specifications

(Typical values – customizable based on project requirements)

• Rated temperature: -60°C to +260°C (continuous operation)

• Rated voltage: 300V / 600V / 1000V (custom options available)

• Conductor cross-section: From 0.5 mm² up to project-specified sizes

• Core structure: Single-core or multi-core assemblies available

• Color options: Natural PTFE white; standard or custom colors on request

• Standards & testing: Manufactured and tested to customer-specified standards; sample testing available upon request

Exact parameters are confirmed during technical review based on application conditions, installation environment, and electrical requirements.

Advantages of PTFE Insulation

High temperature tolerance
Maintains mechanical strength and electrical performance at elevated temperatures.

Chemical resistance
Resists acids, bases, oils, and solvents commonly present in industrial environments.

Low dielectric loss
Suitable for signal transmission, instrumentation wiring, and high-frequency applications.

Low friction surface
Facilitates routing through conduits, compact assemblies, and complex equipment layouts.

Typical Applications

PTFE insulated high temperature wire is commonly used in:

• Industrial heating systems and thermal control equipment

• Laboratory and scientific instruments

• Aviation and aerospace electrical systems

• Chemical processing equipment and harsh environments

• High-temperature sensors, thermocouples, and instrumentation wiring

Customization Options

CableApex offers comprehensive customization services to meet specific project needs, including:

• Conductor material selection and stranding structure (solid or fine-stranded)

• Insulation thickness and voltage rating customization

• Assembly into multi-core cables or braided constructions

• Optional outer jackets or braids for abrasion and mechanical protection

• Color coding and marking for identification and installation efficiency

For custom designs, please provide application details such as operating temperature, voltage, bending radius, and environmental conditions via our Custom Cable Solutions page.

Quality & Manufacturing

All PTFE high temperature wires are manufactured under controlled production conditions with strict quality assurance procedures. Each production batch can be tested for conductor resistance, dielectric strength, and high-temperature performance. CableApex supports OEM production, prototype development, and documentation to meet international project and compliance requirements.

Why Choose CableApex

• Experienced manufacturer with stable production capacity

• Flexible customization and fast sample development support

• Quality control focused on long-term reliability in harsh environments

• Direct support for international export projects and OEM partnerships