Extra Soft Silicone Wire 24 AWG: Ultra-Flexible Solution for Precision Electronics

Ultra-flexible 24 AWG extra soft silicone wire, featuring a high-strand count conductor for maximum fatigue resistance. Engineered for precision electronics and motion-intensive applications.

  • Flexibility: Extra soft, ideal for tight spaces and robotic joints.

  • Conductor: 40/0.08 mm (or customized) 99.99% Tinned OFC Copper.

  • Rating: 200°C, 600V.

  • Key Use: Drones, RC models, medical sensors, and wearable tech.

  • Compliance: UL E333030, RoHS.

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Extra Soft Silicone Wire 24 AWG: Ultra-Flexible Solution for Precision Electronics

Maximum Flexibility and Fatigue Resistance for Dynamic Applications

In high-performance electronics, cable rigidity is a primary cause of connection failure. CableApex’s extra soft silicone wire 24 AWG is specifically engineered for applications demanding constant motion and extreme bending radii. By utilizing a high-strand count of 99.99% oxygen-free tinned copper (composed of 40 ultra-fine 0.08mm strands), this wire achieves a level of suppleness that standard silicone wires cannot match. Whether it’s the high-speed vibration of an FPV drone or the repetitive movement of medical sensors, our extra soft series ensures continuous signal and power integrity.

Extra soft silicone wire 24 AWG with ultra flexible insulation and tinned copper

 Technical Specifications (UL File E333030)

  • Style: Based on UL 3135 / Custom High-Flex.

  • Insulation: High-Purity Soft Silicone Rubber.

  • Temperature Rating: -60°C to +200°C.

  • Voltage Rating: 600V AC.

  • Conductor: 40/0.08 mm Tinned OFC Copper (Ultra-fine).

  • Flame Resistance: VW-1 and FT2 compliant.

24 AWG Extra Soft Wire Technical Data Table

Property Value
Conductor Gauge 24 AWG
Strand Diameter 0.08 mm (Super Fine)
Strand Quantity 40 Strands
Max Resistance (20°C) 94.2 Ω/km
Insulation Thickness 0.40 mm
Approx. Outer Diameter 1.60 mm

Internal structure of 24 AWG extra soft wire showing high strand count tinned copper

 Why Partner with CableApex?

  • 15-Year Industrial Expertise: We leverage our 20-acre production base in Yangzhou to fine-tune the stranding process for maximum flex-life.

  • 99.99% Copper Purity: We exclusively use high-grade tinned OFC copper to ensure stable performance and easy soldering.

  • Certified Traceability: Our manufacturing is verifiable under UL File E333030, ensuring your high-end devices meet global safety standards.

  • Factory-Direct Customization: We offer rapid prototyping and OEM services for unique strand counts or custom jacket colors directly from the source.

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