Manufacturing Capability

CABLEAPEX · WIRE MANUFACTURING & OEM SUPPORT

From wire specification
to production-ready supply

UL AWM wire, high temperature wire and custom cable solutions for appliance, industrial and OEM applications. Explore our workshops, inspection equipment and the options available for your project.

CableApex extrusion and bundling production workshop

Production   /   Quality control   /   Custom cable solutions   /   Request a quote

01 / OUR WIRE RANGE

Wire constructions for different working conditions

We manufacture internal wiring and high temperature wire using PVC, silicone, FEP, PFA, XLPE and mica/fiberglass constructions. The right choice depends on your electrical rating, operating temperature, installation space and assembly process.

UL AWM wire

Style-based wire options for appliances, power supplies, control cabinets and electrical assemblies.

Explore AWM wire →

High temperature wire

Silicone and fluoroplastic insulation, plus mica/fiberglass constructions for heating equipment and demanding thermal environments.

Explore high temperature wire →

Project-specific supply

Conductor, size, color, marking and packaging options matched to your application and confirmed specification.

See customization options →

02 / PRODUCTION & MATERIALS

Inside our production workshop

Conductor preparation, insulation extrusion, braiding and finishing are coordinated around the wire construction. The photographs below show our working production and material-storage areas.

Braided wire production lines and reels in the CableApex workshop
Braiding workshop
Insulation extrusion production equipment in the wire workshop
Insulation extrusion production lines

01 · Materials & conductor preparation

Copper conductor structure and insulation materials are selected for the agreed wire design. Organized storage supports material handling before production.

02 · Extrusion & construction

Insulation extrusion and, where required, additional covering or braiding build the wire structure around the application requirements.

03 · Inspection & finishing

Dimensional and electrical checks, product marking, reel handling and packaging prepare the finished wire for assembly and delivery.

Copper wire reels stored for conductor preparation
Copper conductor materials
Organized raw material storage in the wire factory
Raw material storage
Packaged braided wire products ready for shipment
Finished product packaging

03 / QUALITY CONTROL

Inspection matched to the wire specification

Our laboratory equipment supports electrical, mechanical, dimensional and material checks. The inspection items and acceptance requirements are agreed for the selected wire construction and application.

Withstand voltage test equipment for wire insulation inspection
Electrical inspection

Electrical performance

Withstand-voltage testing supports verification of insulation performance.

Metal wire elongation tester in the CableApex laboratory
Mechanical inspection

Conductor properties

Elongation testing supports evaluation of conductor mechanical behavior.

Laboratory combustion test chamber for wire material testing
Material inspection

Material behavior

Combustion-test equipment supports evaluation against the applicable material test requirements.

Additional laboratory tools include projection inspection instruments, drying ovens and density-testing equipment. For UL AWM projects, specify the required style and destination market so we can confirm the applicable product scope and documentation.

Custom Cable Solutions

When a standard wire does not fit your temperature, voltage, routing or installation needs, start with the application. We review the requirements and propose a suitable construction before production.

Conductor & sizeBare or tinned copper; solid or stranded construction; AWG or cross-sectional area.
Insulation & coveringPVC, silicone, FEP, PFA, XLPE or mica/fiberglass options, selected for the application.
Working conditionsOperating temperature, voltage, flexibility, installation space and exposure to oil, chemicals, abrasion or UV.
Identification & supplyColor, marking, reel or spool format, cut length where available, order quantity and repeat-order requirements.

Available combinations depend on the wire construction and technical review. Tell us about any required standard or approval at the start of the project.

From requirement to delivery

1. Share the application

Send a drawing, existing specification or the working conditions and target quantity.

2. Confirm the design

Review conductor, insulation, dimensions and ratings. Arrange samples where required before the production specification is finalized.

3. Produce & inspect

Manufacture to the agreed specification, complete the applicable checks, and confirm packaging and delivery details.

Find a starting point in our product range

Already know your wire style? Browse the product range, then send the size and operating requirements for your application.

UL1007 PVC wire   ·   View all wire products

Tell us what your wire needs to do

Send your wire style or application requirements. Our team will review the construction and quotation details.

Include these details

Technical: UL style or drawing, AWG/size, conductor, insulation, voltage, temperature and color.

Supply: quantity, spool or cut-length preference, destination and required delivery date.

Have a drawing or a longer specification? Email sale@cableapex.com or use our Contact Us page.

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