UL 3266 XLPE Wire
UL 3266 XLPE Wire — 125°C / 300V Crosslinked Polyethylene Hook-Up Wire
UL Style 3266 is a 125°C crosslinked polyethylene hook-up wire within UL Subject 758, offering a higher temperature rating than PVC styles at a compact 15-mil insulation wall. Rated 125°C and 300V AC with extruded XLPE insulation, Style 3266 covers internal wiring in appliances and electronic equipment where standard PVC wire at 80–105°C has insufficient thermal margin under continuous load. Tags may indicate 600 Volts Peak — For Electronic Use Only.
The crosslinked structure of XLPE gives improved heat deformation resistance compared with many thermoplastic insulation materials, allowing a 125°C continuous rating at the same 15-mil wall and AWG as Style 1007 and 1569 PVC wire. This can support a thermal upgrade from PVC to XLPE in appliance harness designs, subject to checking fit, terminal compatibility, harness routing, and the equipment’s own approval.
Technical Specifications — UL Style 3266
| UL Style | 3266 |
| UL Subject | 758, Section 3 |
| Temperature Rating | 125°C |
| Voltage Rating | 300V AC (tags may indicate 600 Volts Peak — For Electronic Use Only) |
| AWG Range | 32 AWG – 10 AWG, solid or stranded |
| Insulation Material | Extruded XLPE (crosslinked polyethylene) |
| Insulation Thickness | 15 mils min average / 13 mils min at any point |
| Flame Rating | Horizontal flame |
| Typical Use | Internal wiring of appliances and electronic equipment |
UL 3266 vs UL 3271 vs UL 3321 vs UL 3666 — XLPE Comparison
Style 3266 is the compact 300V entry point of the UL Subject 758 XLPE family. The comparison below helps select the correct style without over-specifying:
| Parameter | UL 3266 | UL 3271 | UL 3321 | UL 3666 |
|---|---|---|---|---|
| Temperature | 125°C | 125°C | 150°C | 105°C |
| Voltage | 300V AC | 600V AC / 750V DC | 600V AC / 750V DC | 600V AC |
| AWG Range | 32–10 AWG | 30 AWG–2000 kcmil | 30 AWG–4/0 AWG | 32 AWG–1000 kcmil |
| Semi-conductive layer | No | Optional | No | No |
| Best For | Compact 300V appliance internal wiring, PVC thermal upgrade | 600V motor leads and power circuits | Higher-temperature 600V equipment wiring | 600V internal wiring at 105°C |
Typical Applications
- Electronic equipment internal wiring — static internal wiring in industrial computers, power conversion equipment, and motor drives in higher-ambient enclosures where internal temperatures under load approach the PVC limit.
- Motor lead connections (selected example) — winding lead and terminal wiring in motors where the operating temperature exceeds the range of 105°C PVC wire, subject to the equipment design and buyer evaluation of fit and approval.
- Compact appliance internal wiring — fine-gauge internal wiring in appliances where the 15-mil wall keeps the bundle diameter compact at the required AWG.
- Appliance harness thermal upgrade — a higher-temperature alternative to UL 1007 and UL 1569 PVC wire in existing harness designs, subject to checking fit, terminal compatibility, routing, and equipment approval.
To request a quotation, send the AWG size, conductor type (solid or stranded), insulation colour, voltage, temperature requirement, routing condition, quantity, and a brief description of the application. Quotations are returned within 24 hours, and mixed-AWG orders are accepted on a single shipment.
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