UL 1015 105°C 600V PVC Wire for Internal Appliance Wiring

UL 1015 105°C 600V PVC Wire for Internal Appliance Wiring

This page covers UL AWM Style 1015 as a construction type: a single conductor with extruded PVC insulation, specified at the 105°C temperature option and the 600 Vac voltage option, for internal wiring of appliances. It is written for appliance and equipment OEM engineering and procurement teams whose drawing, BOM or wire specification calls for that combination.

Style 1015 does not carry one fixed temperature or one fixed voltage. The record provides temperature rating options of 80°C, 90°C or 105°C and voltage rating options of 600 Vac or 750 Vdc, with a Horizontal Flame designation and an optional 60°C or 80°C Oil rating. This page addresses the 105°C and 600 Vac selection, and states the full set of options so a buyer can confirm the right one rather than inherit an assumption.

The conductor range runs from 30 AWG to 2000 kcmil in solid or stranded form, and the insulation wall requirement changes across seven conductor-size groups. The official Use is “Internal wiring of appliances.”

Confirmed UL Style 1015 Construction and Ratings

Nine points to clarify about the tables above:

1. 80°C, 90°C and 105°C are alternative options. A 105°C construction is one selection within the Style, and the applicable rating is confirmed for the ordered construction.
2. 600 Vac and 750 Vdc are likewise alternative options, not a combined AC/DC rating carried by every construction.
3. 2,500 V peak – for electronic use only is an optional tag indication, not a normal working-voltage rating.
4. The Oil rating is optional, and a 60°C or 80°C requirement must be stated by the buyer.
5. The insulation wall requirement depends on the conductor size group. Values from one group do not apply to another.
6. Each group gives a minimum average thickness and a minimum thickness at any point. These are two independent minimums, not nominal or exact wall values.
7. 30 AWG–2000 kcmil is the Style scope, not an inventory list or a guarantee that every size exists in every option and colour.
8. Conductor material, plating, strand count, strand diameter and lay length are not defined by the Style.
9. Finished OD, OD tolerance, conductor resistance, metric cross-section and ampacity are not defined by the Style.

The 105°C Option Within the Style

A Style 1015 construction carries the temperature rating confirmed for it. Specifying 105°C therefore means selecting the highest of the three options rather than quoting a property the whole Style carries, and an enquiry naming only “UL 1015” leaves the rating open. Where an appliance specification controls a wire temperature rating, the option should be stated explicitly or the drawing supplied.

The rating is stated without a duty qualifier. This page does not describe it as continuous or continuous-duty, and derives no service life, thermal cycling count or thermal margin from it. Selecting 105°C also does not change any other Style parameter: the insulation groups, the conductor range and the Use statement are the same across all three temperature options.

600 Vac and 750 Vdc Are Separate Options

The voltage information is a choice between 600 Vac and 750 Vdc. Writing the Style as 600/750 V, 600 V AC/DC or 750 Vac misstates the record in each case, and the DC option is a DC rating for the wire rather than an equipment system rating.

A voltage rating describes the wire, not the circuit it may serve, so this page does not conclude that the 600 Vac option makes Style 1015 appropriate for any particular appliance circuit. That decision comes from the equipment design and the customer’s approved specification.

Tags may additionally indicate “2,500 V peak – for electronic use only”. Both qualifiers stay attached whenever that tag is cited: it is a peak indication for electronic use, not a working voltage, and it does not widen the official Use. The flame designation is Horizontal Flame; VW-1, FT1 and vertical flame designations are not part of this record.

Insulation Wall by Conductor Size Group

Style 1015 sets the extruded PVC wall in seven groups, from 30 mils minimum average and 27 mils minimum at any point at 30–9 AWG, up to 125 mils minimum average and 112 mils minimum at any point at 1100–2000 kcmil. A specification that quotes a single wall figure for the whole Style has collapsed the table and lost the requirement that actually applies to the ordered size.

Within each group the two values work together: the average wall must meet the first figure, and no point of the wall may fall below the second. Neither is a nominal build.

Minimum wall values also do not produce a finished outer diameter. Actual OD depends on the conductor material and form, the actual conductor dimensions, the applicable insulation group, the PVC extrusion and manufacturing tolerance. Where routing clearance, grommet fit or terminal entry is controlled, state a maximum finished OD and OD tolerance in the RFQ rather than calculating one from the table. “Extruded PVC” is likewise not lead-free, halogen-free or LSZH material; PVC contains chlorine, and a halogen-free requirement is a different material specification.

Conductor Range and Construction

The Style scope runs from 30 AWG to 2000 kcmil in solid or stranded form, and that scope describes what can be qualified under Style 1015 rather than what is produced or held. Availability of a given size in the 105°C and 600 Vac selection is confirmed per enquiry.

Conductor size assigns no circuit function. The Style designates no size as signal, control or power wire, gives no ampacity, and none is inferred here from conductor size, the 105°C option or the 600 Vac option. Current-carrying capacity is evaluated through the buyer’s equipment design and the applicable approval process.

The following are RFQ fields rather than Style values:

• solid or stranded form
• conductor material
• plating or surface finish
• strand count, strand diameter and lay construction, where controlled
• maximum conductor resistance, where controlled
• metric cross-section, where a drawing specifies mm² rather than AWG or kcmil

Descriptions such as “stranded tinned copper”, a stranding class or a flexibility grade belong to a specific product datasheet rather than to Style 1015, and none is claimed here.

Official Use: Internal Wiring of Appliances

The official Use is “Internal wiring of appliances.” This page keeps that wording and does not extend it to building or mains installation wiring, field wiring, conduit or tray installations, control cabinet field wiring, industrial power distribution or general power cable.

Enquiries often arrive from contexts such as appliance harnesses, internal supply links, control assemblies, power supply modules or OEM subassemblies. Those are buyer enquiry contexts that can be reviewed against the drawing, and they do not change the Use. Compliance of a finished appliance or assembly is established at the equipment level and is not conferred by the Style designation of one internal wire.

How to Specify the 105°C 600V Construction

A Style designation is a construction requirement, not a complete purchase specification. A complete enquiry adds:

• the UL AWM Style 1015 requirement
• the required temperature option, here 105°C
• the required voltage option, here 600 Vac
• the AWG or kcmil size
• solid or stranded construction
• conductor material and plating, where controlled by the drawing
• strand construction and maximum conductor resistance, where controlled
• whether an optional 60°C or 80°C Oil rating is required, and which
• insulation colour and any colour coding requirement
• the marking requirement
• maximum OD and OD tolerance, where controlled
• the appliance internal wiring location
• the drawing, BOM or wire specification
• documentation requirements, quantity and packaging or reel preference
• the destination and the requested Incoterm

What Style 1015 Does and Does Not Define

Style 1015 defines:

• 80°C, 90°C or 105°C temperature rating options
• 600 Vac or 750 Vdc voltage rating options
• Horizontal Flame
• optional 60°C or 80°C Oil
• conductor range 30 AWG–2000 kcmil, solid or stranded
• extruded PVC with size-dependent minimum wall requirements across seven groups
• Marking: General
• Use: Internal wiring of appliances.
• optional tag: 2,500 V peak – for electronic use only

Style 1015 does not universally define:

• conductor material, plating, strand count, strand diameter or lay length
• a stranding class, flexibility grade or flex life
• finished OD, OD tolerance or bend radius
• conductor resistance, ampacity, current rating or metric cross-section
• equipment system voltage ratings
• halogen-free or LSZH material properties
• signal, control, motor-control or power-distribution circuit suitability
• colour, reel length, MOQ, stock, lead time, production capacity or shipping term

Common Procurement Errors

• Treating 80, 90 and 105°C as one combined rating, or assuming 105°C without stating it.
• Writing “105°C continuous”.
• Writing “600V AC/DC”, or converting 750 Vdc into an AC value.
• Presenting 750 Vdc as an equipment system rating.
• Using 2,500 V peak as a working voltage, or dropping “for electronic use only”.
• Quoting one insulation wall figure for the whole 30 AWG–2000 kcmil range.
• Omitting the minimum-at-any-point value from the applicable size group.
• Deriving a finished OD from the minimum wall values.
• Assuming the conductor is tinned copper, or claiming a stranding class or flexibility grade.
• Using a generic AWG-to-mm² conversion or resistance table as a product specification.
• Deriving ampacity from conductor size or the ratings.
• Describing PVC insulation as halogen-free or LSZH.
• Extending internal wiring of appliances into installation, panel field wiring or power distribution.
• Assuming the full Style range is available in every option and colour.

RFQ Information to Confirm

Style and ratings

• UL AWM Style 1015 requirement
• Required temperature option: 80°C, 90°C or 105°C
• Required voltage option: 600 Vac or 750 Vdc
• Whether an optional 60°C or 80°C Oil rating is required, and which

Conductor and dimensions

• AWG or kcmil size
• Solid or stranded construction
• Conductor material and plating requirement, if controlled by the drawing
• Strand construction, if controlled
• Maximum conductor resistance or controlled mm² cross-section, if applicable
• Maximum OD and OD tolerance, if controlled

Identification and application references

• Insulation colour and colour coding requirement
• Marking requirement
• Appliance internal wiring location
• The circuit requirement for engineering review, rather than a self-derived ampacity
• Drawing, BOM or wire specification

Commercial

• Quantity and packaging or reel preference
• Destination and requested Incoterm
• Requested UL marking and compliance documents, including any RoHS / REACH documentation requirement

UL Marking and Documentation

CableApex is an international sales and export company and does not hold a UL File for Style 1015. Supplied wire is UL-recognized component wire where supplied under a qualified manufacturing scope, with UL marking according to the confirmed ordered construction. The Style record lists Marking as General.

Applicable RoHS / REACH documentation can be confirmed according to the ordered construction. CSA, FT1, VW-1, CE, dual UL/CSA and halogen-free designations are not claimed here.

Commercial, origin, compliance and transport documents are identified during quotation and confirmed according to the order. They are not supplied as a fixed package with every shipment.

Related Categories

• UL 1015 PVC Wire
• PVC Wire
• AWM Wire